When I decided to turn my basement room into an office, there was one key piece of furniture I was missing: A desk.

And while dropping a couple grand on a solid wood desk sounded appealing, my inner DIYdiva kicked in, and I thought I might be able to do better using… an old door?

Such as this one, for example:

This was a part of my house at some point, left in the basement by the scotch-tape insane previous owners.

So, first, find a suitable door. In this case I had to remove a half-inch lip on the inside of what you see above so that I could fit in a piece of hardibacker board without too much of a gap.

What I used:

Supplies:

• Door
• 4×4’s for legs
• cabinet with drawers (if you want drawers in your desk)
• hardibacker board
• tile
• tile spacers
• tile adhesive
• grout
• stain
• 4″ wood screws
• wood plugs
• wood glue

Tools

• Drill
• Saw of some kind, I prefer a sawzall for 4×4’s (or pre-cut legs)
• Sanding-sponges
• tile adhesive trowel
• plastic baggies
• bucket
• sponges 

Step One: Prep

 Clean and sand down your door if you need to, and remove the hardware. Make sure you have measured the thickness of your tile (slate and natural tiles are thicker than ceramic) and the depth of the “frame” around the outside edge of the door. In my case the tile stuck up a little, but I wasn’t concerned with it. I used 1/4″ hardibacker board.

Step Two: Cut Stuff

Measure your “legs” I used three for mine and made them even to the set or drawers I had picked out. Standard desk height is around 30″.

Step Three: Layout

This is the hardibacker board glued to the door, and set on my $30 drawers from target and a couple of 4×4’s

Step Four: Stain & Attach

Stain your door and legs to match. Countersink your screw holes. (For DIY novices, you can buy wood plugs at home depot or lowes… I use half-inch. Use a half inch bit to drill down to a depth equal to the thickness of the plug 1/8″ to 1/4″ approximately. Then use your woodscrews to attach the legs/drawers. When the screw is in place, you should be able to set the wood plug right into the hole)

Step Five: Lay out tile & prep 

Lay out your tile pattern first. I chose a brick like pattern for this desk, which means a couple of tiles on each end needed to be cut in half.

Also before you start putting the adhesive down, I recommend taping off your “lip” so you don’t get glue all over everything.

Step Six: Glue & Tile

Spread tile adhesive with adhesive trowel so you have “rows” of glue.  Enough to do 4 or 5 tile at a time. You have to kind of push the tile into the glue and wiggle it around a little to make sure it’s good and in there.

In this case I laid all the whole tiles and then went back and measured the pieces that needed to be cut… however it was kind of a pain to get the adhesive down for these… I recommend cutting all your tile before you start gluing anything down.

Step Seven: Wait 

Once all the tile is down remove the tape, and then you need to wait 24 hours while everything sets before grouting.

Step Eight: Grout

You can purchase pre-mixed or dry grout, however the pre-mixed is generally more expensive. To mix your grout, add just enough water to make a thick paste… there should be specific mixing quantities on the package. (Make sure you stir it up all of the way before you start adding more water.) 

My trick is to put the grout in a plastic baggie and then snip a little bit of the corner off and use it kind of like a frosting bag to squeeze the grout out right where it goes. When it’s a little bit dry… 5-10 minutes later, go over with a damp sponge to smooth out… repeat about a half hour or hour after that and you should be good. Make sure to clean all excess off the tile.

Step Nine: Clean it again.

The only bad thing about slate tile is that it requires several cleanings to get the dry grout off of the tile. If you are using ceramic, generally after the grout dries you can use a dry cloth to polish any foggy spots off of the tile.

Step Ten: Finish it.

Touch up any spots. Put plugs in screw holes. Admire your hard work and talent.

Tags: office furniture, recycle