Weekend DIY Picnic Table Project

See this picnic table? I love eating at this thing almost as much as I loved building it. Detached benches, no visible screws on the top, and a whole lot of AWESOME. The plan took some thought, but not an unreasonable degree of skill, and the result? Well, see for yourself.

DSC_1044

My favorite parts?

  • No exposed screws on the top of the table and benches (have I mentioned this yet)
  • Lap joints on the legs of the table and benches
  • The benches aren’t connected to the table, so it’s completely flexible

You can download the Popular Mechanics plan I used here. (At some point that link broke, but I hunted down the plan here on page 86 and 88.) It’s not a step-by-step plan, which is perfect for DIYers that like to, well, DIY a little bit of it. I made a couple of modifications, making the table and benches a few inches longer, and using a whole lot more powertools than they suggest.

Here’s my step-by-step look at the project.

Materials:

  • 5 – 2x6x66″ boards for the top of the table
  • 4 – 2x4x40ish” boards for the table legs
  • 2 – 2x4x29ish” boards for the table cleats
  • 2 – 2x4x29ish” boards for table braces
  • 6 – 2x4x66″ boards for the top of the benches
  • 4- 2x4x12ish” boards for the bench cleats
  • 4- 2x4x12ish” boards for the bench braces
  • 8- 2x4x20ish” boards for the bench legs
  • 1 box 3-1/2″ deck screws (plus a couple of 2″ screws for the ends of the table cleats.
  • 12 – 3/8″ lag bolts with washers and nuts (stainless steel if you can get them, but I can tell you you can’t get them at Lowes. I used hot-dipped.)
  • 6 – 3/8″ Lag screws with washers. (Again with the stainless, again Lowe’s doesn’t carry them.)

Tools:

  • Miter or circular saw (or both)
  • Drill & bits
  • Sockets and wrench for the lags
  • Chisel & hammer for the laps
  • Level and square
  • Clamps

Step 1: Cuttin’

The table and bench tops are the easiest. 5 2×6’s and 6 2×4’s cut to 66″ in length. Then it gets a little bit trickier. One of the things I loved about the PS plan, was the suggestion to build a template.

DSC_0987

Even though I used the miter saw and had the angles all set out for me on the saw, the template was still well worth it to help with visualization. Essentially it meant drawing (or getting an engineer to draw) a 27×28-1/2″ square on some plywood and then drawing in the legs. Made cutting the lap joints in the legs exceptionally accurate.

The table legs were cut with the saw set at 38-degrees.

The bench legs were cut with the saw set at 24-degrees.

The cleats were cut at the same angle so they would be flush with the angle of the legs, and the braces were all cut at 45-degrees.

All of the table pieces: 4 leg pieces, 2 cleats, 2 braces, and 5 boards for the top.

DSC_0991

Same for the benches: 4 leg pieces, 2 cleats, 2 braces, and 3 boards for the top each.

DSC_1035

Step 2: Lap it up

The lap joints were extra fun and definitely worth it when it came to the final product. I did them two ways.

First, I broke in MysteryMan’s hand saw. I actually don’t own one of these, probably because it doesn’t have a power cord. But still, it was fairly quick, and very easy. I used the template to lay out the joint, and then cut notches 3/4″ deep.

DSC_0988

DSC_0990

Then I popped them out with the chisel. This one worked because it was what I had, but a wider one would have been ideal.

DSC_0989

The other option is to set the depth of a circular saw to 3/4″ and cut the notches that way, which is faster to some degree, but you have to take enough time to be really accurate with the machinery… so really I think its whatever you’re most comfortable with.

Step 3: Assembly
Once all of the pieces are cut, assembly is pretty much a piece of cake. The boards should go right-side-down, and shim them out 1/4″ for the table. 1/2″ for the benches.

DSC_0992

Then, lay out the holes to countersink the screws and attach the cleat to the top. Screws should be countersunk 1-1/4″ deep with a 3/8″bit. Use 3-1/2″ deck screws and don’t power drive them in! You’ll bust right through the top. Not that I would know from experience or anything. Hem.

DSC_0993

The legs are only a tiny bit trickier. Make sure the lap joints fit before you start assembling. Then attach them on the outside of the cleat by drilling a 3/8″ hole all the way through both leg and cleat (make sure you’re aware of where those deck screws are.)
Use a 3/8″ lag bolt, washer, and nut to attach them. Check for square 11 or 12 times. Then attach the brace with a lag screw through both legs and the brace, and a deck screw from brace to top of table.

DSC_0994

Then it’s lather, rinse, and repeat for the benches, as you can see here (if you haven’t already):

DIYdiva: Building a Picnic Table Bench from kitliz on Vimeo.

Step 3: Add cold beer, good friends, and enjoy!

DSC_1042

DSC_1041

It really is that easy.

124 Responses

  1. I am interested in scaling this project down for a kids table. I know that the length of the table is easy, but for the width, is there an easy formula to use for the cuts of wood? Or suggestions on how to draw up the plans and cut the wood?

    Instead of the 5 2×6’s across the top of the able I want to use 4.

    In addition for the benches, instead of 3 2×4’s across, I want to use 2.

    Any help would be amazing, and appreciated!

  2. Made this over the weekend. Absolutely love it. Coulple of issues that might be relevant to anyone else contemplating it. One already mentioned was the measurement for the braces on the benches being way off at 12 inches. The PM plan says 14 7/16 but that is slightly too short as well. We got around it by cutting notches in the cleat as didn’t have the lumber to recut.

  3. Nice table but for the 2×6 ’66 table top I rounded the edge of the two because my 2 yr old still runs wild and bumps his head but great plans easy to move and saves space loading it up in a truck

  4. You could certainly see your enthusiasm in the article you write.
    The world hopes for more passionate writers like you who are not afraid to mention how they believe.
    Always go after your heart.

        1. I saw your plans on your website for making a picnic table with 2 separate benches. Unable to make copy. If possible could you send me these plans thru mail at 5260 Merle Road, Concord, NC. Please advise what I need to do to get these plans. Thank you

      1. Thank you for the plans, i noticed you have listed both lag bolts and lag screws as 3/8” but no length. How long should i get?

        1. 3 1/2″ lag bolts and screws worked for me! I made the table from these plans a couple years ago, and now I just started building the benches.

    1. Thank you for these great plans! At the time of your making this project I was recovering from a heart attack! Now I’m building this picnic bench for my backyard.

  5. Garden furniture. Such furniture, especially when it comes to sets that are not made of anything at all and can cost a lot of wood. You see, you’ve done it yourself and it’s pretty good. The design of garden furniture made very well. I like the simplicity and functionality in the garden. Now only preserve and ready! Cool!

  6. I often visit your website and have noticed that
    you don’t update it often. More frequent updates will give your
    site higher authority & rank in google. I
    know that writing articles takes a lot of time, but you can always
    help yourself with miftolo’s tools which will shorten the time of creating an article to a
    couple of seconds.

  7. Thanks a bunch for sharing this with all folks you really know what you are talking approximately!
    Bookmarked. Please also visit my site =). We can have a hyperlink trade arrangement among us

  8. yߋu’re actսally a just righgt webmaster. Тhe site loading velocity іs amazing.
    It kind of feels that yoᥙ aгe doing аny distinctive trick.

    Ϝurthermore, Тhe сontents are masterwork.
    you’ᴠe d᧐ne a wonderful process ᧐n this topic!

  9. Because I’m seriously thinking about doing this as a weekend project for my grandmother’s birthday how much does all this cost

  10. here are the plans — printable. some improvements on the buy list and a cutlist. I just copied them from the popular mechanics page and mashed a pdf.
    http://ge.tt/2bjHh633
    The gist of the info is already here at diydiva. thanks.

  11. I streched out the table top to 8 feet. I ran a 2×6 laying flat across the underside of the table top at the mid point to brace it a bit more, I made the bench tops 6 feet long. I spaced the table legs a couple inches over 6 feet apart so the benches slide right under and bump up against the 45 degree braces for storage. Seems good to go.

  12. Could I please get a copy of the diagrams for the picnic table and two benches my wife would like me to make a set…happy wife happy life..

Leave a Reply to Jeffey Jeff Jeffer Cancel reply

Your email address will not be published. Required fields are marked *

I'm not interested in a mediocre life. I'm here to kick ass or die.

(formerly DIYdiva.net)